Rebar Weight Calculator
Calculate the weight of reinforcing steel bars (rebar) based on size, length, and quantity.
Rebar Parameters
Total Rebar Weight
133.60 lbs
60.60 kg | 0.067 tons
Bar Properties - #4
Diameter
0.500" (12.7mm)
Cross-Section Area
0.20 in² (129 mm²)
Weight per Foot
0.668 lb/ft
Weight per Meter
2.192 kg/m
Single Bar Weight
13.36
lbs (6.06 kg)
Total Length
200.0
ft (61.0 m)
Total Steel Area
2.00
in² (1290 mm²)
Bundles Needed
1
(299 bars/bundle)
Estimated Cost
$86.84
Based on current market prices
Rebar Size Chart
| Bar Size | Diameter (in) | Diameter (mm) | Area (in²) | Weight (lb/ft) |
|---|---|---|---|---|
| #3 | 0.375 | 9.5 | 0.11 | 0.376 |
| #4 | 0.500 | 12.7 | 0.20 | 0.668 |
| #5 | 0.625 | 15.9 | 0.31 | 1.043 |
| #6 | 0.750 | 19.1 | 0.44 | 1.502 |
| #7 | 0.875 | 22.2 | 0.60 | 2.044 |
| #8 | 1.000 | 25.4 | 0.79 | 2.670 |
| #9 | 1.128 | 28.7 | 1.00 | 3.400 |
Why Calculate Rebar Weight?
Calculating rebar weight is essential for material procurement, cost estimation, structural loading calculations, and transportation planning. Rebar is typically sold by weight (per pound or per ton), so knowing the total weight of the reinforcement for a project is critical for accurate budgeting and ordering.
The weight of a rebar bundle depends on the bar size, length, and quantity. Larger bars weigh more per foot, and longer bars add more total weight. The calculator also provides bundle information, since rebar is typically shipped in bundles of approximately 4,000 pounds (2 tons).
This calculator supports all standard US rebar sizes from #3 through #18, with options for Grade 40, Grade 60, and Grade 75 steel. It provides results in pounds, kilograms, and tons, and includes cost estimates based on current market prices.
The Weight Formula
Rebar weight is calculated by multiplying the weight per foot by the total length of the bar. The weight per foot is determined by the bar's cross-sectional area and the density of steel (490 lbs/ft³):
Rebar Weight Formula
Where:
- Weight= Total weight (lbs)
- Weight/ft= Weight per linear foot (lbs/ft)
- Length= Length of one bar (feet)
- Quantity= Number of bars
Standard Rebar Specifications
The calculator includes all standard US rebar sizes with their properties:
| Size | Diameter (in) | Area (in²) | Weight (lb/ft) |
|---|---|---|---|
| #3 (10mm) | 0.375 | 0.11 | 0.376 |
| #4 (13mm) | 0.500 | 0.20 | 0.668 |
| #5 (16mm) | 0.625 | 0.31 | 1.043 |
| #6 (19mm) | 0.750 | 0.44 | 1.502 |
| #7 (22mm) | 0.875 | 0.60 | 2.044 |
| #8 (25mm) | 1.000 | 0.79 | 2.670 |
| #9 (29mm) | 1.128 | 1.00 | 3.400 |
| #10 (32mm) | 1.270 | 1.27 | 4.303 |
| #11 (36mm) | 1.410 | 1.56 | 5.313 |
How to Use This Calculator
Enter the following parameters to calculate rebar weight:
- Bar Size: Select from #3 through #18, with metric equivalents shown.
- Grade: Choose Grade 40 (280 MPa), Grade 60 (420 MPa), or Grade 75 (520 MPa).
- Unit System: Select feet or meters for the bar length.
- Bar Length: Enter the length of each bar in the selected unit.
- Quantity: Enter the number of bars.
Results include single bar weight, total weight (lbs, kg, tons), total length, total steel area, bundles needed, and estimated material cost.
Understanding Bundles
Rebar is typically shipped and stored in bundles weighing approximately 4,000 pounds (2 tons). The number of bars per bundle depends on the bar size and length:
- #4 bars at 20 ft: Approximately 300 bars per bundle (4,008 lbs)
- #5 bars at 20 ft: Approximately 190 bars per bundle (3,963 lbs)
- #6 bars at 20 ft: Approximately 130 bars per bundle (3,905 lbs)
- #8 bars at 20 ft: Approximately 75 bars per bundle (4,005 lbs)
The calculator determines the number of bundles needed based on the total weight and provides the bars per bundle for your specific bar size and length.
Real-World Applications
Rebar weight calculations are essential for structural engineers who must account for the self-weight of reinforcement in load calculations. Contractors use weight estimates for procurement, crane lift planning, and site logistics. Steel suppliers require weight-based orders for pricing and delivery scheduling.
Large projects may require hundreds of tons of rebar. Accurate weight estimates prevent under-ordering (which causes delays) and over-ordering (which wastes money and creates storage problems).
Worked Examples
Weight of 50 #5 Bars
Problem:
Calculate the total weight of 50 pieces of #5 rebar, each 20 feet long.
Solution Steps:
- 1Weight per foot for #5 = 1.043 lbs/ft
- 2Single bar weight = 1.043 × 20 = 20.86 lbs
- 3Total weight = 20.86 × 50 = 1,043 lbs
- 4Total weight in kg = 1,043 × 0.4536 = 473.1 kg
Result:
Total weight = 1,043 lbs (473 kg, 0.52 tons)
Bundle Count for #8 Bars
Problem:
How many bundles of #8 rebar are needed for 100 bars at 40 feet each?
Solution Steps:
- 1Weight per foot for #8 = 2.670 lbs/ft
- 2Single bar weight = 2.670 × 40 = 106.8 lbs
- 3Total weight = 106.8 × 100 = 10,680 lbs
- 4Bars per bundle = floor(4,000 / 106.8) = 37 bars
- 5Bundles needed = ceil(100 / 37) = 3 bundles
Result:
3 bundles needed (37 bars per bundle, total 10,680 lbs)
Cost Comparison by Grade
Problem:
Compare the cost of 200 #6 bars at 20 feet for Grade 40 versus Grade 60 steel.
Solution Steps:
- 1Weight per foot for #6 = 1.502 lbs/ft
- 2Total weight = 1.502 × 20 × 200 = 6,008 lbs
- 3Grade 40 cost = 6,008 × $0.55 = $3,304
- 4Grade 60 cost = 6,008 × $0.65 = $3,905
- 5Difference = $3,905 - $3,304 = $601
Result:
Grade 40: $3,304; Grade 60: $3,905 (Grade 60 costs $601 more but has 50% higher yield strength)
Tips & Best Practices
- ✓Always order rebar by weight, not by count, since pricing is weight-based.
- ✓Account for lap splices when calculating total weight — splices can add 10–20% to the total length.
- ✓Factor in waste (typically 5–10%) when placing your order to avoid shortages.
- ✓Check bundle weights against your crane capacity — a full bundle of #8 bars can weigh over 4,000 lbs.
- ✓Store rebar off the ground on dunnage to prevent rust and contamination.
- ✓For large orders, negotiate volume pricing with the supplier — discounts typically start at 5+ tons.
- ✓Verify the grade matches the structural design — using a lower grade than specified is a code violation.
Frequently Asked Questions
Sources & References
Last updated: 2026-06-06
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Editorial Note
MyCalcBuddy Editorial Team
This page is maintained as an educational calculator reference.
Formula Source: Standard Mathematical References
by Various