Intercooler Sizing Calculator

Calculate the optimal intercooler size for your forced induction setup based on power output and cooling requirements.

Intercooler Sizing Results

Heat Rejection Required

1982.9 BTU/min

(34859 W)

Temperature Drop

180°F

Target Efficiency

83.7%

Est. Pressure Drop

1.10 psi

Minimum Core Volume

400 cu in

Recommended Core Volume

600 cu in

Required Flow Area

60.0 sq in

Suggested Core Dimensions

7.1" W × 8.5" H × 2.5" D

Intercooler Selection Tips

  • Air-to-Air: Simple, reliable, larger size needed, efficiency varies with speed
  • Water-to-Air: Compact, consistent temps, requires reservoir and pump
  • Bar & Plate: Most efficient, heavier, better for high boost
  • Tube & Fin: Lighter, less expensive, good for moderate boost